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Advance HCT800/2 Marine Gearbox

Oct 27, 2022 | 800 Series, 800 1000-1500kW | 0 comments

Advance HCT800/2 Marine Gearbox

The speed input range of the Advance HCT800/2 marine gearbox is 600-2100 RPM, with engine input power from 802.2 kW to 1260 kW. the center distance is 666 mm, the reduction ratio range is 11.52-18.94, the transmission capacity range is 0.382-0.6 kW/RPM, the rated propeller thrust is 220 KN, and the input shaft is in the train Opposite to the output shaft.

Advance HCT800/2 marine gearbox is composed of transmission shaft, output coupling, input coupling, oil pressure gauge, oil Filter, control system, oil pump and other important components.

Advance HCT800/2 marine gearboxes provides two types of control system which are push-pull flexible shaft, electric control for customers to choose. To meet the different requirement of coupling with different engine brand and models, Advance HCT800/2 marine gearboxes provide different SAE size coupling and housing including SAE 00 0 Without, flywheel SAE 21 18 16 is available……

All of our Advance 800 series marine gearbox can provide CCS classification certificate, some of series can provide international classifications with extra costs which mainly including French BV, British LR, American ABS, Japanese NK , Norway DNV-GL, Russia RS, South Korea KR, Italy RINA and other classification societies.

Advantages Of Advance HCT800/2 Marine Gearbox

  • Advanced design and sophisticated manufacturing to adapt to various harsh working conditions! High-strength parts, strong ability to work under heavy loads.

  • Cylinder block and cylinder head adopt integrated design. The occurrence of engine water leakage and oil leakage is prevented, and the parts are about 40% less than other similar engines. The failure rate is greatly reduced.

  •  Using forged steel camshaft and crankshaft, high-strength cylinder block design, multiple parts cast on the cylinder block, high rigidity, high pressure resistance, good reliability, and longer service life.

  • The cylinder bore adopts a platform mesh honing design. The perfect geometric structure effectively prevents oil leakage, and the use of advanced technology such as new piston ring components and gasket crimping and molding reduces oil loss.

  • The five key systems of the electronically controlled engine are all developed by DCEC, and have been applied and verified in different fields around the world to ensure the excellent economy and reliability of the product.

  • By optimizing the control strategy and combining with the actual operating conditions of the equipment, the fuel economy can be further improved.

Technical Specifications

Gearbox Model: HCT800/2
Input Speed: 600-2100 RPM
Power: 802.2-1260 kW @ 2100 RPM
Center Distance: 666 mm
Trans.Capacity: 0.382-0.6 kW / RPM
Reduction Ratio: 11.52-18.94
Rated Thrust: 220 kN
Dimension: 1190 mm * 1490 mm * 1707 mm
Net Weight: 3960 kg
Lead Time: 15-30 Working Days
Payment Terms: T/T ,L/C

Coming soon

Model

Input Speed

Trans. Capacity

Power

Dimension

Controls

HCD800 600-2100 RPM 0.625 kW/RPM 1312.5 kW @ 2100 RPM 1056 mm * 1280 mm * 1341 mm Mechanical/Electrical/Pneumatical
HCT800 600-2100 RPM 0.588 kW/RPM 1234.8 kW @ 2100 RPM 1056 mm * 1280 mm * 1425 mm Mechanical/Electrical/Pneumatical
HCT800/1 600-2100 RPM 0.609 kW/RPM 1234.8 kW @ 2100 RPM 1152 mm * 1360 mm * 1557 mm Mechanical/Electrical/Pneumatical
HCT800/2 600-2100 RPM 0.6 kW/RPM 1260 kW @ 2100 RPM 1190 mm * 1490 mm * 1707 mm Mechanical/Electrical
HCT800/2A 600-1900 RPM 0.6816 kW/RPM 1295.04 kW @ 1900 RPM 1190 mm * 1490 mm * 2040 mm Mechanical/Electrical
HCT800/3 800-2100 RPM 0.597 kW/RPM 1253.7 kW @ 2100 RPM 1235 mm * 1570 mm * 1789 mm Mechanical/Electrical/Pneumatical
HCW801 1000-1900 RPM 0.897 kW/RPM 1704.3 kW @ 1900 RPM N/A Mechanical/Electrical/Pneumatical
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Technical Specifications of Advance HCT800/2 Marine Gearbox

Model HCT800/2 Input Speed(RPM) 600-2100 Center Distance(mm) 666
Reduction Ratio(i) 11.52 12.21 12.97 Trans.Capacity(kW/rpm) 0.6 Power(kW) 1260 kW @ 2100 RPM
14.08 0.553 1161.3 kW @ 2100 RPM
14.48 0.549 1152.9 kW @ 2100 RPM
14.88 0.52 1092 kW @ 2100 RPM
15.48 0.503 1056.3 kW @ 2100 RPM
15.76 0.491 1031.1 kW @ 2100 RPM
16.72 0.463 972.3 kW @ 2100 RPM
17.78 0.435 913.5 kW @ 2100 RPM
18.94 0.382 802.2 kW @ 2100 RPM
Rated Thrust(kN) 220 Dimension(mm) 1190*1490*1707 Net Weight(kg) 3960
Flywheel SAE21 18 16 Bell Housing SAE00 0 Without Controls Mechanical/Electrical
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1. The Marine gearbox has the function of reverse, clutch, deceleration and the thrust of the propeller, which is equipped with the main engine to form the Marine power unit.
2. The “transfer capacity” refers to the ratio of the engine’s rated power to the rated speed, and the reduction ratio corresponds to the transmission capacity, which should be less than the number be offered.
3. The gearbox and engine shafting are not allowed to use rigid connection, and the bracket is recommended to be installed on the same rigid support.If the engine is mounted on the elastic support, and the gearbox is installed on the rigid support, please contact the technical department of the company to select the suitable high elastic coupling.
4. The weight of the gearbox is approximation, for different reduction ratio the weight is different.
5. Due to the technical improvement of the products, the products may change without notice. For any other questions please contact our sales engineer.

ANGLE OF TILT

Name Transverse Direction Longitudinal Direction
Heeling Rolling Heeling Rolling
Marine Gearbox 15° 22.5° 7.5°
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Advance-Gearbox

Optional Accessories of Advance HCT800/2 Medium-Heavy Duty Marine Gearbox

Bell Housing 195C Input Coupling 1. Highly Flexible Coupling
/ 2. Toothed Input Coupling
Direction of Input Shaft Rotation 1. Anti-clockwise (Facing the Output End) VDO Gearbox Pressure  Visible on Bridge
2. Clockwise (Facing the Output End)
Alarm Device 1. Temperature Control System 1. Mechanical
2. Working Pressure 2. Electrical
3. Lubricating Oil Pressure 3. Pneumatical
Gauge  Oil Temperature

Modifiable Components of Advance HCT800/2 Medium-Heavy Duty Marine Gearbox

Special Reduction Ratio According to Customer’s Special Requirements Replacement of Imported Bearing 1. Stronger Endurance
2. Longer Service Life
3. Higher Limit Speed
PTO Power Take Off Output Shaft Coupling Based on Customers data to produce
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Advance-Gearbox

Marine Gearboxs Conventional Wearing Parts

External disc Internal disc Sealing Piston ring
Gasket Rubber sealing Thrust plate Filter
Coil type filter Packing O ring Input shaft assembly
Transmission shaft assemby Output shaft assembly Hydraulic control system
——END——

Note: All Above Data are Just for Reference, All Data Might Change Without Notices or Updates, Please Contact Our Sales Team to Confirm All Details Via WhatsApp or Email.

The picture of Sale Manual showing the accessories and scopes of supply.

Engine Sale Manual

The picture of Installation Drawing showing the accessories and scopes of supply.

Installation Drawing

The picture of Installation Manual showing the accessories and scopes of supply.

Installation Manual

The picture of Operation Manual showing the accessories and scopes of supply.

Operation Manual

The picture of Engine Parts Catalogue showing the accessories and scopes of supply.

Parts Catalogue

The picture of Test Report and Certifcate showing the accessories and scopes of supply.

Report & Certifcate

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